Induction Sealer - Induction Cap Sealing Machine with Conveyor
Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit.
Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer.
Advantages of Induction Cap Sealing
- Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
- Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal.
- Protection against Leakage : There is no spillage or loss of contents of the product.
- Sales Promotion : The foil on the inside can be used for advertising or promotional purposes.
- Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed.
- Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed.
- Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
- IGBT Technology : IGBT's are more reliable and efficent at higher line speeds.
Wads
The Wad basically consists of four layers :
- Cardboard or Foam Packing.
- Wax Layer.
- Aluminium Foil.
- Sealing Film.
We see a pulp board packing material as the retaining wad, the wax dot pattern layer , the aluminium foil and the sealing film. The lines of force radiate through the foil and induces current flow in it. This increases the temperature of the foil. Due to this , the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.
Machine Type: Cap Sealer Labeling Applications: cap sealing , orientation applications on cans, bottles, and other round container products Container Types: Caps sealer round glass, plastic, metal and paper containers
Process
The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magenetic field generated by an Induction Unit. This is a non contact process without direct heat transfer.Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.
Containers
Innerseal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics.They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing.The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed.Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.
We make Different models as per application industries wise :
Online Induction Cap Sealer
Industrial Induction Cap Sealing Machine
Electromagnetic Induction Cap Sealer
Manual Induction Cap Sealer
Auto Induction Cap Sealing Machine
Semi Automatic Induction Cap Sealing Machine
Induction sealers are suitable for all the containers such as:
HDPE Bottles
HDPE Jars
LDPE Bottles
PET Bottles
PolyPropylene (PP) Jars
PolyPropylene (PP) Bottles
Glass Bottles (Plastic cap is mandatory)
- Advanced IGBT Power Control Circuits .
- Efficient Head Designs Available For Optimum Power Transfer .
Specifications:
| Input Input | 230+- 10% V AC, 10 Amps, Single Phase |
| Max. Line Speed | 50 feet / minute |
| Cap Size | 20 mm – 120 mm |
Provider of induction sealing solutions , Induction Cap Sealing Machine, Induction Heat Sealing Machine, Online Induction Sealing Machine, Automatic Sealing Machine, Heat Sealing Machine, Manual Sealing Machine for healthcare industries, pharmaceutical, food & beverages, petro-chemicals, agro-chemicals, confectionary and various other packaging industries.
A Powder filler machine, specifically an auger powder filler machine, is a type of equipment used to accurately dispense and fill powdered or granular products into various containers. Auger powder filler machines utilize an auger screw mechanism to precisely measure and dispense the powder into containers, ensuring accurate and consistent filling.
Here are the key features and components typically found in an auger powder filler machine:
1. Auger Filling System: The auger filling system consists of an auger screw and a hopper. The auger screw is driven by a motor, and it rotates inside the hopper to transport and dispense the powder. The auger screw can have different designs and sizes based on the specific product characteristics and fill volume requirements.
2. Hopper: The hopper serves as the storage container for the powder. It holds the product and feeds it into the auger screw for filling. Hoppers can vary in size, depending on the production volume and the nature of the powder being filled. Agitation mechanisms may be included in the hopper to prevent powder compaction and ensure consistent flow.
3. Filling Controls: Auger powder filler machines incorporate controls to set the desired fill volume. These controls can be accessed through a control panel or an operator interface. Operators can adjust the auger rotation speed and duration to achieve accurate and precise filling.
4. Container Handling System: To facilitate the filling process, the machine may include a container handling system. This system can consist of conveyors, indexing mechanisms, or other mechanisms that transport the containers to the filling position. It ensures a consistent flow of containers for efficient filling.
5. Dust Collection System: To minimize dust and maintain a clean working environment, some auger powder filler machines are equipped with a dust collection system. This system captures airborne particles generated during the filling process, promoting worker safety and preventing cross-contamination.
6. Integration Options: Auger powder filler machines can be integrated into existing production lines or used as standalone units. Integration options include synchronization with other equipment such as capping machines, labeling machines, or packaging lines to create a complete packaging system.
7. Tooling and Changeover: Auger powder filler machines offer tooling customization to accommodate different container sizes, shapes, and fill volumes. Quick-change mechanisms are often provided, allowing for efficient and easy changeover between different products or container specifications.
Auger powder filler machines provide accurate and efficient filling solutions for powdered or granular products. They are widely used in industries such as food, pharmaceuticals, chemicals, and cosmetics, enabling precise filling and ensuring consistent product quality and compliance with industry standards.